GEARBOX

Durst 4PD11D

SUCTION PUMP

Gorman Rupp

• Model: 612L20-B/S2

DISCHARGE PUMP

Flowserve Slurry Pump

• Model: 10M234

HOPPER AND SAND SCREWS

The sand screws are designed to be modular to allow quick removal and configuration. The design incorporates the following features:

• Common collection hopper for 3 screw assemblies
• Standard flight screws
• Top drive hydraulic motors (Eaton ME Series) for closed loop hydrostatic drive motor
• Magnetic pickup with 120 tooth sprocket for speed sensing
• Screws lowered/raised with hydraulic lift cylinders with mechanical storage latch
• Available Sizes & Rates:
  • 6” – 160 to 2,500 lb/min
  • 9” – 400 to 6400 lb/min
  • 12” – 740 to 12,000 lb/min

DRY ADDITIVE SYSTEM

Up to two (2) dry additive feeders can be mounted on the blender. The feeders discharge into a mixing eductor that discharges directly into the mixing tub.

LIQUID ADDITIVE SYSTEM

Liquid additive chemicals are metered into the slurry at different points in the process. Onboard tanks are used to store additives. Chemical transfer pumps are used to fill the onboard tanks for fluid sources external to the unit. The LA system is completely customized by the customer.

TANKS

• Quantity: Up to 5
• Capacity: 100 gallon
• Construction: 316 stainless steel

CHEMICAL TRANSFER PUMPS

• Quantity: Up to 5
• Rate: 15 gpm

LIQUID ADDITIVE PUMPS

• Quantity: Up to 8
• Mounting: Universal base for quick and easy pump swap out

POWERSERVE VORTEX™ MIXING TUB

PowerServe Vortex™ mixing tub has a unique proprietary design that utilizes the clean fluid entry flow to increase the mixing agitation in the tub.

• Clean Fluid Inlet: 8” Victaulic entry
• Discharge Outlet: 12” Victaulic bottom sump
• Mixing Nozzles: 3 rows, eight (8) 2” nozzles, staggered row spacing
• Tub Diameter: 60 inches OD
• Tub Volume: 12 bbl

PROCESS MANIFOLD

The blender is configured with the suction header on the road side of the unit and with the discharge header on the curb side of the unit. The suction and discharge headers are equipped with a crossover. Both headers are equipped with sectioning valves to isolate portions of each header.

• Discharge Connections:
  • One (1) 8” hose connection Fig. 206 female union (thread) with chained cap
  • Ten (10) 4 inch Fig. 206 female union (thread) with chained caps
• Suction Connections:
  • One (1) 8” hose connection Fig 206 female union (thread) with chained cap
  • Twelve (12) 4 inch Fig. 206 male union half (wing) with plugs

CONTROL CABIN

• Construction: Custom aluminum control cab
• Dimensions: 58” L x 58” W x 84” H
• Air Conditioner: Wall mounted
• Electrical components/systems only in control house (no hydraulics or pneumatics in cab)
• Kick-out emergency window

CONTROLS

• The R-Blend™ control system provided by Raptor Oilfield Controls is standard. Other control systems may be supplied upon request.
• System: PC based automatic control system
• Type: Parker electrohydraulic valves
  • 4–20 mA signals for proportional controls
  • 24 VDC system

LIGHTING SYSTEM

System:

• Work lights are mounted at various locations on the unit to illuminate the unit work zones and surrounding area. Lighting is powered from the deck engine 24 volt system.

GEARBOX

Durst 4PD11D

SUCTION PUMP

Gorman Rupp

• Model: 612L20-B/S2

RECIRCULATION PUMP

Gorman Rupp

• Model: 610M20-B

LIQUID ADDITIVE SYSTEM

Liquid additive chemicals are metered into the suction piping immediately before the suction pump. Onboard tanks are used for storing LGC for low rate jobs. The liquid additive pumps meter the chemicals into the process piping at precise ratios. The LA system is completely customizable to meet specific customer needs and preferences.

LIQUID ADDITIVE TANKS

• Quantity: Up to 2
• Capacity: 550 gallon
• Construction: Stainless steel construction

LIQUID ADDITIVE PUMPS

• Quantity: Up to 6
• Types:
  • Lobe pumps – Waukesha, Ampco
  • Progressive Cavity – Roper, Tarby
  • Other pump types and manufacturers can be accommodated based upon specific customer requests.
• Mounting: Universal base for quick and easy pump swap out
• Chemical resistant hoses from LA pumps to connections on inlet of suction pump piping

HYDRATION TANK

• Carbon steel construction with internal corrosion resistant lining
• Transverse torturous path baffling
• 240 bbl volume
• Recirculation shear mixer

LIGHTING SYSTEM

Work lights will be mounted at various locations on the unit to illuminate the unit work zones and surrounding area. Lighting will be powered from the deck engine 24 volt system.

PROCESS MANIFOLD

The unit is configured with a header arrangement that can take suction or discharge from either side of the unit. The headers are equipped with isolation valves to allow the operator to recirculate external frac tanks.

• Construction: Schedule 40 steel piping
• Connections (per side):
  • One (1) 8” Fig. 206
  • Twenty (20) 4” Fig. 206
  • Custom arrangements of 4” & 8” connections can be made upon request
• Hydraulic actuated valves on all crossover valves

HYDRAULICS

• 110 gallon custom tank with in-tank filters
• ASA hydraulic cooler
• Sundstrand-Sauer Series 90 hydrostats for centrifugal pumps
• Parker P3 Series open loop pump
• Tub Level: Parker D1FH directional proportional valves
• LA Pumps: Parker D1TX directional proportional valves
• Misc. Valves: Parker

CONTROL CABIN

• Construction: Custom aluminum control cab
• Dimensions: 66” L x 54” W x 84” H
• Air Conditioner: Wall mounted
• Features:
  • Electrical components/systems only in control house (no hydraulics or pneumatics in cab)
  • Kick-out emergency window

CONTROLS

• The R-Blend™ control system provided by Raptor Oilfield Controls is standard. Other control systems may be supplied upon request.
• System: PC based control system
  • Type: Parker electrohydraulic valves 4 – 20 mA signals for proportional controls
  • 24 VDC system

INSTRUMENTATION

• Viscometer: TT100 Brookfield
• pH sensors: Endress Hauser pH sensor
• Clean flow meter: Rosemount magnetic flow meter
• LA flow meters: Micromotion coriolis mass meters
• Tub level: Rosemount guided wave radar